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thermal oil heater - for high temperature process heating copenhagen denmark thermal oil boiler | thermal fluid boile r hot oil unit | diathermic oil heate r quick entrance model & types model tt boilers type vto (with burners) type elvto (electric) net heating capacities 23 - 10,000 kw (20 - 8,600 mcal/h) operating temperatures standard applications up to 310 c special applications up to 400c operating pressures atmospheric (up to 310c) pressurised (up to 400c) energy source (fuel / electric) natural gas, lpg, bio-gas, light and heavy fuel oil, combinations hereof, - and electricity (electrical heating). efficiencies (oil and gas) : (utilisation of energy) depend on actual working loads and operating temperatures. designs for extreme high efficiencies provided on request. 8 6 - 91 % (based on lcv without economiser i.e. basic efficiency in normal boiler design ) 92 - 98% (based on lcv including economiser i.e. extra flue gas cooling e.g. for water heating ) the heater unit general description of heaters the heating system introduction to thermal oil heating general sketch / design horisontal & vertical options data & dimensions total data survey - heaters circulation pumps data & sizes - pumps chimney / flue gas outlet design & lay-out - stack flue gas data how to calculate - flue gas heat recovery features economisers for flue gas the boiler alternative compact steam generator boilers another boiler alternative fire-tube steam boilers thermal oil introduction abco nf (heat transfer fluids/oils) assistance design & trouble shooting service & supervising thermal oil table total data survey - fluid inquiry data sheet company introduction technical assistance & tools list of references oil- or gas burner electrically heated water and steam are typically used as heat carriers in heating systems. but at high temperatures, water and steam requires a corresponding high operating pressure. in thermal oil heaters, a special oil (htf) is used instead and it means that you can achieve operating temperatures up to 300c at atmospheric pressure. the thermal oil heaters, type vto and type elvto are customised and special designed thermal oil units, - respectively with fuel oil or gas-burner, or electrical heated (see above sketches). ab&co is a well-known danish manufacturer of industrial boilers and heaters established in 1988, who have specialised in small and medium-sized units in individual designs - including complete skid-mounted solutions and container solutions. lowest costs in the long run ! - is the key argument for buying and investing in an ab&co solution. low total life-cycle cost (lcc) is guaranteed, since lcc include not only purchase, but also operation and maintenance cost, - and a life-time of many years. on top of this comes the environmental features that meet the future demands inter-active pi-diagrams for your choice in scope of supply : illustrated options (pid) for the scope of supply according din4754/fig.a1 type elvto electric units type vto units w. burners illustrated options (pid) for the scope of supply according din4754/fig.a2 type elvto electric units type vto units w. burners lay-out examples type vto / dt=40c 400 kw 600 kw 1000 kw economical alternatives consider also our range of very affordable standard oil- and/or gas-fired teknik models type l-vto : - vertical design < 3500 kw - horisontal design < 4700 kw detailed description & specifications introduction t t boilers thermal oil heaters (also called thermal oil boilers, thermal fluid boilers, hot oil units or diathermic heaters) are developed and designed especially for demanding process heating operations where no compromise on quality are accepted and where reliability is the key word. the heater solutions from tt boilers are not characterised by low purchase price - but instead low over-all costs including low maintenance and operational costs , and long life-times. oil & gas-fired unit consequently the tt boilers heaters are made of first class material and components, without any compromise on quality. the pressure part are designed as standard between 10 bar and up to 40 bar pressure (although operation often are atmospheric and unpressurised). the heaters for thermal oil or heat transfer fluid (htf) are delivered as complete and fully equipped units with all necessary armatures, instrumentations and safety features. the thermal oil heaters are delivered as oil-fired, gas-fired, for dual fuel or electrical heated. other customised options are numerous and include free choice of horizontal alternatively vertical types. the models are designed for minimum 10 bar pressure with capacities in normal range up to 3000 kw, - and up to 10.000 kw on request. the benefits of using oil water and steam are typically used as heat carriers in heating systems. but at high temperatures which is often required in process heating systems, water and steam requires a corresponding high operating pressure. consequently high temperature heating systems with water and steam can be very controversial and expensive - both in relations to personal safety issues, economy, design and projecting. in t hermal oil heating systems , this special oil-based heat transfer fluid (htf) is used instead of steam or water as the heat carrier. with this fluid it is quite simple to achieve operating temperatures up to 300c even at atmospheric pressure. comparing this to water and steam, it would require a pressure above 85 bar to obtain 300c operating temperature. there are several advantages by using the oil-based heat transfer fluid - often you compare compare thermal fluid versus saturated steam . here the most obvious advantages are: high operating temperatures up to 300c at atmospheric pressure optional temperature level set-points no pre-treatment of boiler feed water no heat loss due to hot condensate and flash steam no risk of corrosion and no risk of freezing damages. low maintenance costs quiet in operation (no steam stroke and flash steam noise) easy to operate (does not require steam boiler certified staff) why thermal fluid instead of steam ? read more . extent of delivery the thermal oil heaters can be delivered in horizontal design (with low height), or in vertical design (occupying limited floor space). see the sketches below. the heater units are delivered thermal insulated and with heat shields. the enclosure is stainless steel cover sheets. the unit design includes burner (or electrical heating elements), armatures, instrumentation, safeties and control panel - and with full documentation including the necessary certificates. accessories can be chosen in order to complete the thermal oil heating system. many of these accessories can be build on a complete skid-mounted unit - or the can be build into a container-solution. ab&co tt boilers also deliver complete thermal fluid heating systems (read more about the system solutions in column on the right column). special designs beside the standard execution, the heaters type vto and elvto can be delivered in e.g. following variations: electrical heated flue gas heated steam heated combination of heat sources container-solutions skid-mounted units complete heating systems parts made in stainless steel customised design - special requests construction & thermal design the oil/gas-fired heaters from ab&co are made with an internal arrangement of winded-up tube coils made of 3.1/ped-certified steel pipes. the oil-based heat transfer fluid (htf) is heated gradually to the operational temperature during the circulation inside the coiled up tubes - while the heat is transferred to the htf. firstly it is done as radiant heat in the combustion chamber, where the inner cylindrical tube coil and a flat tube coil forms the chamber wall and the bottom respectively (consequently refractory concrete is avoided). secondly the heat is transferred as convection heat from the combustion gasses (conse

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